High Viscosity Shear Detergent Dispersion Vacuum Mixer Homogenizer Emulsifying Machine

• Customization: Available
• Additional Capabilities: Coating, Vacuum
• After-sales Service: Engineers Available to Service Machinery Overseas, Online Support, video Technical Support
• Model NO.: WJRH-1000
• Application: Granules, Liquid, Liquid with Suspended Solids, Viscous Fluid
• Application Area: Agricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Metallurgy&Mineral, Pharmaceutical
• Certification: CE
• Condition: New
• Control System: Button Control
• Cooling Method: Water Cooling
• Heating Method: Hot Water Heating
• Main Material: Aluminum, Stainless Steel
• Mixing Capacity: 1000L & Above
• Mixing Drum Shape: Circular Groove
• Speed Control: Dual Speed
• Speed Range: 60 R/min & Above
• Stirring Type: Spiral
• Temperature Control: With Heating
• Working: High Speed Mixer
• Mixer Type: Homogenizer
• Key Selling Points: Flexible Manufacturing
• Product Name: Vacuum Emulsifying Mixing Machine
• Material: SUS304, SUS304L, SUS316, SUS316L
• Range of Spindle Speed(r.p.m): 0 - 3000 r.p.m
• Additional Capabilitie: Scraping
• Dispersed Motor Power: 0.75kw (Speed:960rmp)
• Mixer Motor Powder: 15kw (Speed: 0-1440rmp)
• Homogeneous Motor Power: 15kw (Speed:0-3000rmp)
• Speed Reducer: Speed Ratio 1:23 (Speed:0-20rmp)
• Transport Package: Wood Carton
• Specification: 3700*4000*3100
• Trademark: VANJIA
• Origin: China
• HS Code: 8479820090
• Production Capacity: 1000
• Package Size: 450.00cm * 400.00cm * 350.00cm
• Package Gross Weight: 900.000kg

Product Description

The machine is suitable for the production of various kinds of paste, cream products in cosmetic factories and pharmaceutical factories. Specially designed for the production of stable emulsions creams, milk, gels, balms, lotions, ointments, toothpaste, etc. having extremely small particles for chemical, cosmetics, pharmaceutical, and food industries.

 

 
Vacuum emulsifying mixer is a specialised equipment essential in the production process of cream products. It combines the functions of mixing, emulsifying and homogenising ingredients in one machine, which makes the product more smooth during the production process. The following is a detailed description of its main features and processes.

1. Vacuum system: The machine is equipped with a vacuum system that helps remove air bubbles from  mixture. This is crucial for achieving a smooth and consistent product texture.
 

2. Emulsification: Emulsifying agents are often used in toothpaste formulations to combine water-based and oil-based ingredients. The vacuum emulsifying mixing machine creates a stable emulsion by thoroughly blending these ingredients under vacuum conditions.
 

3. Mixing and homogenizing: The machine has high-speed rotating blades or agitators that effectively mix and homogenize the toothpaste ingredients. This process ensures a uniform distribution of particles throughout the formulation, preventing ingredient separation or settling.
 

4. Heating and cooling: The toothpaste mixture may require heating to melt certain components or adjust the viscosity. Similarly, cooling mechanisms can be incorporated to reduce the temperature quickly after heating. The machine typically includes a jacket or a heating/cooling system to control the temperature during the process.
 

5. Control panel: Modern toothpaste vacuum emulsifying mixing machines feature a user-friendly control panel. Operators can set and monitor various parameters such as speed, temperature, and vacuum level to achieve the desired toothpaste consistency and quality.
 

Man-Hole

Material suction inletVacuum presssure gauge
Vacuum port
Vent filter
Positive pressure inlet
Perfume hopper
CIP spray ball
 

 

• Frame Wall Scrapper Mixer

SUS316L Wall scrapper mixer

PTFE scraper

Fixed propeller

45degree blades on opposite angles to make sure mixture complete

Siemens motor drive

0-65rpm with variable speed control

TWO WAYS wall scrapper mixer 

 HELIX scrape mixer(OPTION)

 

• Water and Oil Pot

Machine equipped A set of water and oil pot

Water pot capacity: 450L
Oil pot capacity: 300L
Power: 1.5KW, Siemens motor, 1440RPM
Electric heating by Water or Conduction Oil
Mixing: High shearing Disperser plates with baffle on the wall
Half open hinged lid for easy operation

 

Top/Bottom disperser (Option)

Separate electrical cabinet box
SUS316L box

Man-Hole

Material suction inletVacuum presssure gauge
Vacuum port
Separate the water pot from the oil pot

 Working Principle
The materials in the water-phase tank and oil-phase tank are heated up and stirred. After they are thoroughly mixed, they will be transferred to the emulsifying tank by vacuum pump. The material will be stirred by the upper part of the central paddle, combined with the PTFE scraper sweeping the wall, the material will be stirred thoroughly and meanwhile be pushed down to the emulsifier at the low part of the central axle. With very high speed emulsifying effect, the material will be seriously cut, sheared, and cracked into 200nm - 2um particles. The bubbles appear during the process will be sucked out promptly in the vacuum status in the tank.





Technical Parameters:
 

capacity (L)	Agitator power (kW)	Speed (rpm)	Homogenizer power (kW)	Speed (rpm)	Oil/Water tank (L)	Agitator power (kW)	Speed (rpm)	Hydraulic (KW)
50	1.5	0~75	2	0~3600	20/45	0.37/0.37	0~1440	0.75kw
100	2.2	0~75	3	0~3600	40/90	0.55/0.55	0~1440	0.75kw
200	3	0~75	5.5	0~3600	80/180	0.75/0.75	0~1440	1.1kw
300	4	0~75	5.5	0~3600	120/270	1.1/1.1	0~1440	1.5kw
500	4	0~75	7.5	0~3600	200/450	1.5/1.5	0~1440	1.5kw
1000	5.5	0~75	11	0~3600	400/900	2.2/2.2	0~1440	2.2kw
2000	7.5	0~75	15	0~3600	800/1800	2.2/2.2	0~1440	-
3000	11	0~75	18.5	0~3600	1200/2700	3/3	0~1440	-

 

Packaging & Shipping

 

 
 

Company Profile

 

Certifications

 

FAQ

1. Are you a machine manufacturer or trading company?
We are a reliable machine manufacturer that could gives u best service. And our machine can be customized by client's requirement. Welcome to visit our factory!

2. How do you guarantee this machine normally operating?

Every machine is tested by our factory and other client before shipping, We will adjust the machine to optimal effect before delivery. And spare is always available and free for you in warranty year.

 

3.Do you have manual or operation video for us to know more about the machine?

Yes, we will send you the manual and operation video after you ask for us.

4. What should I do to choose the best machine for us?

*Tell me the material you want to fill, we'll choose the suitable type of machine for you to consider.
*After choose the suitable type of machine, then tell me the filling capacity you need for the machine.
*After choose the suitable type of machine, then tell me the filling capacity you need for the machine.

5.If there's some spare parts that broke, how to solve the problem?

we will send you the manual and operation video after you ask for us.
 

6. If there's some spare parts that broke, how to solve the problem?
First of all, please take the pic or make a video to show the problem parts. After the problem is confirm from our sides, we'll send you the spare parts for free, but the shipping cost should be paid by your side.

7. What is the normal lead time?
*.Ready to ship:24 hours
*.Made to order: 25-35 Days
*.Made to order, requiring new molds and deep processing: 45-55 Days.